TOOLS AND MACHINES IN WOODWORK INDUSTRY
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Subject: Applied Technology
Class: SHS 3
Term: 2nd Term
Week: 1
Grade code: 3.4.1.LI.3
Strand code: 4
Sub-strand code: 1
Content standard code: 3.4.1.CS.1
Indicator code: 3.4.1.LI.3
Theme: WOOD TECHNOLOGY
Subtheme: TOOLS AND MACHINES IN WOODWORK INDUSTRY
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Time: [Start Time] – [End Time] Performance Indicator: Learners can demonstrate the correct procedures for caring for and maintaining common woodwork machines.
(30 minutes)
This section is the core of our lesson. We will explore five important machines, their parts, uses, and then delve into the principles of their care. Part A: Identification, Parts, and Uses of Key Woodwork Machines
(Teacher leads a discussion, using charts, videos, or actual machines) Mortising/Drilling Machine What is it? A machine used to cut square or rectangular holes (mortises) in a piece of wood. Many can also be used as a powerful drill press for making round holes. Key Parts: Motor: Provides the power to rotate the bit. Chuck: Holds the mortising chisel or drill bit securely. Table: A flat surface where the workpiece is placed and clamped. Fence: An adjustable guide to position the workpiece accurately. Feed Lever/Handle: Used by the operator to lower the cutting tool into the wood. Uses: Primarily for creating mortise and tenon joints, which are fundamental in making furniture (chairs, tables) and door frames. Also used for precision drilling. Router Shaping Machine (Router/Shaper) What is it? A versatile machine used for hollowing out an area in a piece of wood, creating decorative edges, and shaping profiles. A handheld version is a router; a larger, stationary version is a shaper. Key Parts: Motor: A high-speed motor that spins the cutting bit. Collet: A specialised chuck that grips the router bit. Base: The flat platform that rests on the wood surface, providing stability. Depth Adjustment: A mechanism to control how deep the bit cuts into the wood. (For Shapers): Spindle: A vertical shaft that holds the cutting tool. Uses: Creating decorative mouldings, cutting grooves (dadoes, rabbets), trimming edges, and carving intricate designs. Essential for kitchen cabinets, wardrobes, and decorative furniture. Grinding Machine (Bench Grinder) What is it? A machine with abrasive wheels that spin at high speed, used for grinding, sharpening, and shaping metal tools. It is crucial in a wood workshop for maintaining hand tools. Key Parts: Motor: Drives the grinding wheels. Grinding Wheels: Two abrasive wheels, often one coarse and one fine. Tool Rest: An adjustable support to hold the tool being sharpened at the correct angle. Safety Guards/Eye Shields: Clear shields to protect the operator from sparks and debris. Uses: Sharpening chisels, plane irons, drill bits, and other cutting tools. A sharp tool produces better work and is safer to use. Lathe Machine What is it? A machine that rotates a workpiece on its axis, allowing it to be shaped by cutting tools. It's for creating cylindrical or "turned" objects. Key Parts: Headstock: Contains the motor and drive system; it holds and rotates one end of the workpiece. Tailstock: A movable support for the other end of the workpiece. Bed: The main horizontal beam that connects the headstock and tailstock. Tool Rest: An adjustable support for resting the turning tools (chisels, gouges) on during cutting. Uses: Making round table legs, chair legs, lampstands, bowls, and other rounded or symmetrical wooden items. It is a cornerstone of artistic and traditional woodwork. Drum Sander Machine What is it? A machine that uses a rotating cylindrical drum covered with sandpaper to smoothen the surface of wood, especially wide boards. Key Parts: Sanding Drum: The main rotating cylinder wrapped in abrasive paper. Conveyor Belt/Table: Moves the wood under the sanding drum at a consistent speed. Dust Collection Port: An outlet to connect a vacuum system to remove sawdust. Height Adjustment Crank: Used to set the distance between the table and the drum, controlling the amount of wood removed. Uses: Achieving a perfectly flat and smooth finish on large surfaces like tabletops, cabinet doors, and floorboards before applying varnish or paint. Part B: Principles of Machine Care and Maintenance
(Teacher explains these principles using a whiteboard and demonstrating with tools like an oil can and rag)