Lesson Notes By Weeks and Term v5 - Grade 11

Motors: construction, operation and applications – Week 2 focus

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Subject: Electrical Technology

Class: Grade 11

Term: 3rd Term

Week: 2

Theme: General lesson support

Lesson Video

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Performance objectives

Lesson summary

Welcome to Week 2 of our exploration into the fascinating world of electrical motors! Last week, we touched on the basic principles of electromagnetism and how they relate to motor function. This week, we will delve deeper into the construction of different types of motors, focusing particularly on DC motors and single-phase AC motors, and explore their operational characteristics and practical applications. Understanding motors is crucial because they are the workhorses of modern society.

Lesson notes

This week, we will focus on DC and single-phase AC motors. These are common in domestic and light industrial applications. 2.1 DC Motors: Construction and Operation A DC motor converts electrical energy in the form of direct current into mechanical energy.

Key Components: Stator: The stationary part of the motor. It contains permanent magnets or field windings that create a stationary magnetic field.

Rotor (Armature): The rotating part of the motor. It consists of a core made of laminated steel, on which the armature windings are wound. When current flows through these windings, a magnetic field is produced.

Commutator: A segmented copper ring attached to the armature shaft. It reverses the direction of current in the armature windings as the rotor rotates. This is crucial for maintaining continuous rotation.

Brushes: Stationary carbon or graphite blocks that make electrical contact with the commutator. They provide the path for current to flow from the external DC source to the armature windings.

Frame: The housing that supports all the motor components and provides mechanical protection.

Windings: Insulated copper wires that carry the electric current. Field windings are on the stator, while armature windings are on the rotor.

Operating Principle: Magnetic Field Interaction: When current flows through the armature windings, a magnetic field is created around the armature. This magnetic field interacts with the magnetic field created by the stator magnets (or field windings).

Torque Production: The interaction of these magnetic fields produces a torque (a rotational force) on the armature. This torque is what causes the armature to rotate.

Commutation: As the armature rotates, the commutator segments switch the direction of the current in the armature windings. This ensures that the torque always acts in the same direction, maintaining continuous rotation. Imagine two magnets, one on the rotor and one on the stator. As the rotor rotates, the commutator switches the polarity of the rotor's electromagnet so that it is always being repelled or attracted by the stator's magnet.

Types of DC Motors: Series Motor: Field winding is connected in series with the armature winding. High starting torque, but speed varies greatly with load. Used in applications requiring high starting torque, such as starter motors in cars and electric winches.

Shunt Motor: Field winding is connected in parallel (shunt) with the armature winding. Relatively constant speed under varying loads. Suitable for applications requiring relatively constant speed, such as lathes and fans.

Compound Motor: Has both series and shunt field windings. Combines the characteristics of both series and shunt motors – good starting torque and relatively stable speed. Used in applications requiring both high starting torque and relatively constant speed, such as elevators and rolling mills. 2.2 Single-Phase AC Motors: Construction and Operation A single-phase AC motor converts alternating current into mechanical energy. These are particularly common in household appliances.

Key Components: Stator: Contains the main (running) winding and the auxiliary (starting) winding. These windings are placed at an electrical angle of 90 degrees to each other.

Rotor: Usually a squirrel-cage rotor, consisting of conducting bars embedded in slots in a laminated steel core. The bars are short-circuited at both ends by end rings.

Frame: The housing that supports the motor components.

Centrifugal Switch: A switch that disconnects the starting winding when the motor reaches a certain percentage of its rated speed. This is found in some types of single-phase AC motors.

Operating Principle: Single-phase AC motors are not inherently self-starting. The alternating current in the main winding produces a pulsating magnetic field, but not a rotating magnetic field.

Therefore, a starting method is needed to create an initial rotating magnetic field.

Starting Methods: Split-Phase Motor: The starting winding has a higher resistance-to-reactance ratio than the main winding. This creates a phase difference between the currents in the two windings, producing a rotating magnetic field that starts the motor. Once the motor reaches a certain speed, a centrifugal switch disconnects the starting winding. Used in applications requiring moderate starting torque, such as fans and small pumps.

Capacitor-Start Motor: A capacitor is connected in series with the starting winding. This creates a larger phase difference between the currents in the two windings, producing a stronger starting torque. A centrifugal switch disconnects the capacitor and starting winding once the motor reaches a certain speed. Higher starting torque than split-phase motors. Used in applications requiring higher starting torque, such as compressors and washing machines.

Capacitor-Run Motor: A capacitor is connected in series with either the starting or main winding, and remains connected during normal operation.